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Gas Assist Injection Molding

Bauer Gas Assist Injection Molding

Stationary Nitrogen Generator (SNG)

Gas Assist Injection Molding is a low-pressure process utilizing nitrogen gas to apply uniform pressure throughout the molded plastic part.

The BAUER SNG Series II Nitrogen Generators is self-contained, fully integrated, Modular system that eliminates the hazards involved with the handling of high pressure cylinders as well as the burden of merchant supplied nitrogen gas. These systems incorporate a modular design installed on a single skid to allow for easy customization of the total system to meet specific design applications.

Characteristics
  • Self Contained, Fully Integrated Systems
  • Models Ranging from 225 l/min ?760 l/min
  • Pressures up to 400 barg
  • Nitrogen Purities up to 99.5%
  • PLC Control with Interactive Touchscreen Interface
  • No Maintenance Membrane Air Separators
  • Sound Attenuating Enclosure
  • On-Line Percent Oxygen Monitor

GA Compressor Series


BAUER has manufacturing high pressure compressor systems for over 50 years, earning the reputation as an industry leader in quality, innovation and reliability. BAUER Nitrogen Compressors are designed to supply the high pressure nitrogen required for gas assist injection molding.

Characteristics
  • Three, Four or Five Stage Air-Cooled, Reciprocating Piston Type High Pressure Nitrogen Compressors
  • Inlet Filtration with Gas Tight Housing
  • Inlet Regulation Panel with Safety Relief Valve
  • Models Ranging from 215 to 610 l/min
  • Pressure up to 350 barg
  • Full Featured Control Panel
  • Nitrogen Gas Regulation

Nitrogen Control Unit (NCU)

The BAUER Nitrogen Control Unit can adapt any injection molding machine, regardless of make of model, for use with the gas assist process.

Characteristics
  • Five Step Pressure Profiling with Start Delay
  • 10.4 Inch Color Touch Screen Interface
  • 32-bit RISC for Instant Touch Operations
  • Fast Acting, High Pressure Regulators
  • Vent Control Valves®
  • Bauer View® Interface Software
  • Programmable Auto Purge Settings
  • Full Machinery Safely Interlocks and Emergency Stop

Nitrogen Control Module (NCM-1)

The NCM-1 interface with moulding machine via five sets of input terminals. The system inputs are used for cycle initiation, cycle kill, mould status, a safely input for purge guard and operator safely gate and a system enable/ disable. The system also includes a power connection capable of running at 120VAC to 220VAC.

The controller has one high pressure input capable of accepting up to 380 barg and one high pressure output for 0 to 350 barg.

Characteristics
  • Five Step Pressure Profiling with Start Delay, Pressure, Time & Ramp Control
  • Real-time Monitoring Capability of the Current Pressure Profile's Actual Pressure & Cycle Time
  • Programmable Auto Purge Settings to Reduce Gas Pin Maintenance
  • PLC Controlled
  • Hand-Held Touch Screen Controller Interface
  • Power Connection Capable to Run at 110 - 220VAC
  • Pressure Output up to 350 barg

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